Updated December 27, 2018

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Get Custom Hats Made

Custom hats are a fun accessory for sports teams, events, and as a promotional marketing piece. There are a variety of hat styles and colors to choose from. Most of the custom hats we get made are embroidered and can be ordered in quantities as low as 1. 3D Puff and partial puff embroidery are also an option for a few dollars extra per hat.

Custom Hats with No Minimum Order

Whether you want hats custom embroidered or custom baseball hats to camper hats, you can get personalized hats made one at a time. Zazzle has a wide selection of trucker hats, five panel and six panel hats, graduation caps and more.

On Demand Printing and Fulfillment in Shopify

If you’re looking to sell yoga hats on demand, paying for the hat and printing service as orders come in, finding a Shopify vendor is the way to go. Our preferred Shopify hat vendor is Printful. Printful has a variety of hat styles, 3D puff and partial 3D puff options, and the ability to embroider the front and/or side of the hat. Printful also offers visors, beanies, and pom pom beanies. Each design incurs a one time digitization fee around $10. While other vendors may beat Printful on pricing for some hat styles, the amount of style options, quality, speed, and favorable sample policy are worth the extra few bucks.

Recommended Online Custom Hat Vendors

Zazzle carries a variety of hats and visors with no minimum order quantity, including a graduation cap and visor with a built in zipper pouch. Hats can be ordered one at a time as well as sold in the Zazzle marketplace. Zazzle often runs sales, use this link to get 20% off by signing up for email offers (exp. 12/19/20) and see the coupon page for additional offers.

If you are looking to purchase more than one hat at a time, Inkhead may be a better option and has styles from flat bill caps to plastic construction hats and dad caps.

Chicago Custom Hat Embroidery

If you’re local in Chicago, check out The Print Lounge in Pilsen for no minimum hat embroidery. For larger custom hat orders and local fulfillment service, we recommend Rowboat Creative in Logan Square. Tell them we sent you!


Custom Hat Options

Wool snapback hats are a classy look and a soft, warm option for chilly months. These hats come in multiple color combinations. The Otto cap has a grey undervisor and the bill color matches the button on the top of the hat.


The Yupong wool hat is similar to the Otto wool cap but comes in different colors including heather combinations.


Trucker hats are popular for custom hats. 


Retro trucker hats are also an option


Custom flat bill hats have five panels


Dad caps are a great option for your dad, or anyone who enjoys a traditional six panel cap. We specialize in products with no minimums. If you're ordering more than 1, you can save when you order at least 12 from our partner site.


Mesh snapback hat.


Five panel Camper hat


Visors are a sporty option.


Not sure about which hat to choose, or need help placing your order? Send us a note.

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