Updated April 22, 2019

This page contains links to products from one or more of our advertisers. We may receive compensation when you click on links to those products without additional cost to you.

Get Custom Hats Made

Custom hats are a fun accessory for sports teams, events, and as a promotional marketing piece. Whether you need 1 or 1,000, this page will help you get custom hats made.

There are a variety of hat styles and colors to choose from. Most of the custom hats we get made are embroidered and can be ordered in quantities as low as 1. 3D Puff and partial puff embroidery are also an option for a few dollars extra per hat. Most of our custom hats are embroidered, but there are other decoration methods to consider such as vinyl and screen printing.

Custom Hats with No Minimum Order

Now your team can get embroidered baseball hats with no minimum order. Design your own custom embroidered bucket hats to camper hats - you can get personalized hats made one at a time. Zazzle has a wide selection of trucker hats, five panel and six panel hats, graduation caps and more custom hats with no minimums. There are also cheap custom hats on Amazon like these custom baseball and foam trucker hats.

On Demand Printing and Fulfillment in Shopify

If you’re looking to sell hats online, finding a Shopify vendor is the way to go. Our preferred Shopify hat vendor is Printful. Printful has a variety of hat styles, 3D puff and partial 3D puff options, and the ability to embroider the front and/or side of the hat. Printful also offers visors, beanies, and pom pom beanies. Each design incurs a one time digitization fee around $10. While other vendors may beat Printful on pricing for some hat styles, the amount of style options, quality, speed, and favorable sample policy are worth the extra few bucks. When designing hat embroidery logos, keep in mind that lines should be thick enough to embroider and that you' have up to 4 stock thread colors to choose from. If you upload a logo with lots of thin lines, your orders will likely be placed on hold until the graphic team confirms they can produce your design.

Recommended Online Custom Hat Vendors

Zazzle carries a variety of hats and visors with no minimum order quantity, including a graduation cap and visor with a built in zipper pouch. Hats can be ordered one at a time as well as sold in the Zazzle marketplace. Zazzle often runs sales, see the coupon page for additional offers.

If you are looking to purchase more than one hat at a time, Inkhead may be a better option and has styles from flat bill caps to plastic construction hats and dad caps.

Chicago Custom Hat Embroidery

If you’re local in Chicago, check out The Print Lounge in Pilsen for no minimum hat embroidery. For larger custom hat orders and local fulfillment service, we recommend Rowboat Creative in Logan Square. Tell them we sent you!


Custom Hat Options

Wool snapback hats are a classy look and a soft, warm option for chilly months. These hats come in multiple color combinations. The Otto cap has a grey undervisor and the bill color matches the button on the top of the hat.


The Yupong wool hat is similar to the Otto wool cap but comes in different colors including heather combinations.


Trucker hats are popular for custom hats. 


Retro trucker hats are also an option


Custom flat bill hats have five panels


Dad caps are a great option for your dad, or anyone who enjoys a traditional six panel cap. We specialize in products with no minimums. If you're ordering more than 1, you can save when you order at least 12 from our partner site.


Mesh snapback hat.


Five panel Camper hat


Visors are a sporty option.


Not sure about which hat to choose, or need help placing your order? Send us a note.

Name *

Read More About Custom Hats